Our Processes

Applique (TWILL)

Pieces of tackle twill, or fabric, are cut then heat-pressed onto the garments and finally sewn-own for a classic look. Jerseys, varsity and letterman jackets are the common apparel type for this customization.

When to Pick Applique

Works best with patches and logos, and with bright color stitch's. This customization option gives a vintage look that is great for sports jerseys and personalizing the sleeves on hoodies or jackets.

Benefits of Applique

Pros

  • Allows for Different Textures and Effects On Large Areas
  • Avoids Adding Bulk to Thick Garments

Cons

  • Process Takes Longer Then Other Methods
  • Cost More Then Similar Methods
  • Can Make the Garment Feel Thick

Embroidery (EMB)

Your custom logo is digitized and sent to our computerized sewing machines that then stitch the imprint into various items such as: hats, jackets, polos shirts, bags, and more.

When to Pick Embroidery

Embroidery typically look best on polo shirts, jackets, woven shirts, caps, and bags. It allows for pin point color choices and works well with large designs.

Benefits of Embroidery

Pros

  • High-Quality Finish
  • Very Durable
  • Works Well on Heavy Material such as Jackets

Cons

  • Cant Make Small Designs
  • Price is Based on Number of Stitches
  • Does not Allow for Small Text

CAD / Vinyl (CAD)

Like other processes, this one uses heat to activate and attach a sort of vinyl sticker onto a fabric. The final product not only looks great, but is also durable and works well with sportswear.

When to Pick CAD / Vinyl

CAD/Vinyl printing is used for simple designs to create basic shapes or text. Used mostly for jerseys for name and numbers. Not recommended when trying to show a great deal of detail on a shirt.

Benefits of CAD / Vinyl

Pros

  • High-Quality Finish
  • Very Durable
  • Works Well on Heavy Material such as Jackets

Cons

  • Cant Make Small Designs
  • Price is Based on Number of Stitches
  • Does not Allow for Small Text

Direct-To-Film (DTF)

Direct-to-Film (DTF) printing is a versatile and innovative method used for transferring high-quality designs onto various fabrics. The process involves printing a design onto a special film, which is then coated with a powdered adhesive. After heating, the adhesive melts and bonds the ink to the film, which is later transferred onto the fabric using a heat press. This method is celebrated for its ability to produce vibrant, durable prints with excellent color accuracy.

When to Pick Direct-To-Film

Opt for DTF printing when you need a flexible solution that delivers high-quality, detailed prints on various fabric types without extensive pre-treatment. It's particularly advantageous for custom designs, small production runs, or when working with fabrics that might not be suited to other printing methods. Its balance of quality, ease of use, and versatility makes it a popular choice for both entrepreneurs and established businesses alike.

Benefits of Direct-To-Film

Pros

  • Versatility: DTF printing works on a wide range of fabrics, including cotton, polyester, and blends, making it ideal for various applications from apparel to accessories.
  • High Quality: The process delivers sharp, detailed prints with vibrant colors that stand up well to washing and wear.
  • No Need for Pre-Treatment: Unlike other methods, DTF printing doesn't require pre-treating the fabric, simplifying the workflow and reducing preparation time.
  • Ease of Use: The DTF process is relatively straightforward, making it accessible for both small-scale and large-scale production.
  • Cost-Effective: For small runs or custom designs, DTF can be more economical compared to traditional screen printing or direct-to-garment (DTG) methods.

Cons

  • Equipment Costs: Initial setup for DTF printing can be costly due to the need for specialized printers, heat presses, and films.
  • Adhesive Powder: The need for adhesive powder can add to the material costs and may require additional cleanup and maintenance.
  • Limited Durability on Certain Fabrics: While DTF prints are generally durable, they may not adhere as well to very stretchy or heavily textured fabrics.
  • Print Size Constraints: The size of the film may limit the maximum print dimensions, which could be a restriction for larger designs.

Direct-to-Garment (DTG)

One of the newest and most fun. This process uses a jumbo-sized printer (almost like the one you have at home) to print directly onto the garment of your choice. It is great for printing small-run, full-color prints.

When to Pick Direct-to-Garment

This printing method has a very quick turnaround time and produces a high resolution image on garments. DTG is one of the most commonly used printing methods for its quality, durability, and price.

Benefits of Direct-to-Garment

Pros

  • Quick Turnaround Time
  • Great for Multiple Color Designs
  • Good Option for Low Cost Items

Cons

  • Prints on Dark Color Garments Can Appear Grainy
  • Cannot be Used on Sports Shirts

Digital Printing (DIG)

Your custom design or logo is printed onto different types of materials depending on the final product. This process works for creating: promotional stickers, vinyl banners, full-color T-shirt designs, and more.

When to Pick Digital Printing

This method works will when your logo/design is very high in detail. This allows for the finer details of your design to be shown. Most commonly done with small orders for quicker turnaround time.

Benefits of Digital Printing

Pros

  • Quick Turnaround Time
  • Wide Range of Application
  • Can Use Unlimited Colors
  • Great for Showing the Fine Details

Cons

  • More Expensive Process
  • Large Orders Have a Long Run Time

Laser Engraving (LZR)

Your logo is etched into the surface of an object with one of our CO2 universal laser machines. This method creates sharp, clear logos that are unable to be removed. Engraving is available on items such as: wood, metal, and leather.

When to Pick Laser Engraving

This decoration method creates sharp logos that are unable to be removed. Great for promotional pens, custom drinkware, and personalized accessories.

Benefits of Laser Engraving

Pros

  • Permanent Marks
  • Logos/Text are Given Depth and Texture
  • No Dyes or Ink needed

Cons

  • No Color on the Logo
  • Takes Long to Create

Sublimation (SUB)

If you have ever used an iron to press a decal onto a shirt then you know the basis of heat transfer, but our method is exceptionally more advanced. The digital heat seal decoration method utilizes regulated heat and pressure to thermally bond graphics onto a material’s surface. You can read our complete step by step guide to custom heat transfer printing here!

When to Pick Sublimation

Sublimation works best when looking to add designs on light color shirts to make them stand out. This durable method will allow you to create custom Polyester shirts. It is also great for the budget-conscious.

Benefits of Sublimation

Pros

  • Long Lasting Colors
  • Large Option of Colors
  • Ability to Print Intricate Designs

Cons

  • Only Works on Polyester
  • Requires Specialty Inks and Printers
  • Must be on a Light Color Shirt

Screen-Print (SP)

A printing style in which ink is forced through a mesh screen and directly onto a T-shirt or other type of substrate. The result is the transfer of the screen’s image to the print surface. This creates a vibrant and long-lasting imprint that can be used on a wide variety of products.

When to Pick Screen-Print

Screen printing, is cheaper when ordering in large quantity. Screen-Printing works well with items like t-shirts and tank tops. A complex design with many different colors will incur higher costs and longer production times.

Benefits of Screen-Print

Pros

  • Durability
  • Great for Simple Designs
  • Cost Effective for Large Orders
  • Screen-Print can be Ironed

Cons

  • Set Up Time
  • Limited Colors
  • Cost Increases with Multiple Colors

Examples of Screen-Print